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When Good Alarms Go Bad

White Paper by Exida: Some of the significant process industries incidents occurred by overflowing vessels, including BP Texas City and Buncefield. In many overflow incidents, alarms were designed to signal the need for operator intervention. These alarms may have been identified as safeguards or layers of protection, but they did not succeed in preventing the incident. This paper reviews several overflow incidents to consider the alarm management and human factors elements of the failures.

Alarms are often cited as safeguards or independent protection layers to prevent hazardous events, yet incidents continue to occur where the alarm did not prompt action to prevent the consequence. The investigation of these incidents focuses on the root causes, but there is an opportunity to also examine the contributing factors that allowed the protection layers to fail. A set of failure mechanisms for alarms can map the failure to the activities of the alarm management lifecycle and the operator feedback model from ANSI/ISA -18.2 [1] . Many of the failures can be related to human factors failure mechanisms, or situational awareness demons. A set of similar overflow incidents are analyzed using this methodology to develop recommendations.

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ISA introduces ISA Cybersecurity Tech Pack, a downloadable collection of its latest technical papers

To help manufacturers and plant and facility operators improve their cybersecurity defenses and better confront the growing dangers of cyberwarfare, the International Society of Automation (ISA) today announces the availability of the ISA Cybersecurity Tech Pack.

“The ISA Cybersecurity Tech Pack is an assembly of the latest technical papers, PowerPoint presentations, technical books and InTech articles developed by some of the world’s leading experts in cybersecurity and industrial automation and control systems security,” says Susan Colwell, manager of publications development at ISA. “These materials—which can be downloaded from the ISA website—include the latest cybersecurity strategies, recommendations and tools that can immediately be applied to protect your industrial control systems and process control networks.”

As a widely recognized, world leader in cybersecurity standards development, training and educational resources, ISA provides the proven technical expertise and know-how to help safeguard industrial automation and control systems.

For instance, the ANSI/ISA99 (IEC 62443), Industrial Automation and Control Systems Security standards—developed by a cross-section of international cybersecurity subject-matter experts from industry, government and academia—represent a comprehensive approach to cybersecurity in all industry sectors. ISA and its sister organization, the Automation Federation, is currently assisting the Obama administration and US federal agency officials develop the initial version of a national cybersecurity framework—as called for by President Obama in February of this year.

The ISA Cybersecurity Tech Pack also includes two cybersecurity-focused ISA books: the popular Industrial Network Security by David J. Teumim; and the recently introduced Industrial Automation and Control Systems Security Principles by Ronald L. Krutz, Ph.D. As an added bonus, the compilation includes many highly relevant and informative cybersecurity articles published in InTech magazine, ISA’s bi-monthly magazine for automation and control professionals.

Below is a complete list of what is included in the ISA Cybersecurity Tech Pack.

Technical papers

Cyber Security Implications of SIS Integration with Control Networks

Practical Nuclear Cyber Security

Establishing an Effective Plant Cybersecurity Program

LOGIIC Benchmarking Process Control Security Standards

Stronger than Firewalls: Strong Cyber-Security Protects the Safety of Industrial Sites

Integrated Perimeter and Critical Infrastructure Protection with Persistent Awareness

Applying ISA/IEC 62443 to Control Systems

Establishing an Effective Plant Cybersecurity Program

Getting Data from a Control System to the Masses While Maintaining Cybersecurity–The Case for “Data Diodes”

Reconciling Compliance and Operation with Real Cyber Security in Nuclear Power Plants

Wastewater Plant Process Protection—Process Hazard Analysis

Water/Wastewater Plant Process Protection: A different approach to SCADA cyber security

Using Cyber Security Evaluation Tool (CSET) for a Wastewater Treatment Plant

Improving Water and Wastewater SCADA Cyber Security

An Overview of ISA-99 & Cyber Security for the Water or Wastewater Specialist

To learn more about or purchase the Cybersecurity Tech Pack, visit www.isa.org/PR13/CYBETechPack

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Troubleshooting process loops in potentially explosive atmospheres

Application Note by Fluke: Tracking down problems within a process loop can be a difficult challenge in the best of environments. Doing so in an area that has the potential for explosion takes the degree of difficulty to another level – one where the technician needs proper training and equipment. This article will demonstrate the practical application of loop calibrators designed to troubleshoot process loops in intrinsically safe environments.

Click to download the Application Note by Fluke

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Combustible Gas Safety Monitoring: Infrared vs. Catalytic Gas Detectors

The two main technologies used today when designing combustible gas safety monitoring systems are infrared gas detection and catalytic bead gas detection. Both technologies reliably detect gas at or below the lower explosive limit (0-100% LEL). Each one of these sensing technologies has specific advantages, depending on your application. A thorough analysis of your application’s unique field environment is needed to ensure optimal performance, safety, reliability, and cost-effectiveness. A quick decision, of course, can lead to poor detector choices as well as safety, performance, maintenance, and life-cycle cost consequences.

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Nuclear Site Uses WNM Wireless Network Module from Moore Industries for Safety Application

The operators of the Savannah Nuclear Site in South Carolina recently turned to Moore Industries to help them comply with new Department of Energy requirements relating to critical safety communications. Installing a system with the WNM Wireless Network Module and the NCS NET Concentrator System® allowed site engineers to use radio transmissions to send critical data across large distances without having to use costly wiring.

The site has a firewater tank that safety crews need to use for fire suppression in case there is an accident on the site. The DOE recently required the site to have the ability to instantly monitor the water level in the tanks from a main control room and back-up control room that are each one-half mile from the tank. Previously, engineers manually monitored the tank levels during on-site inspections and the system required hard wiring of around 100 yards.

Installing a hard wired system to connect the control rooms to the firewater tank would have required an extensive amount of expensive cabling, adding costs while also making the system more difficult to manage and maintain. Instead, the Savannah Nuclear Site’s operators opted to use WNMs and NCS systems to share the real-time levels of the firewater tanks via radio communications.

The installed system features inputs mapped to multiple outputs over serial radios. Local watchdog alarms were mapped to relay outputs at the control rooms. The watchdog warns operators if communications have been lost or if there is an issue with the levels. The end result is a reliable system utilizing wireless technology with the WNM providing a highly economical solution for radio communications.

Learn more about the WNM by visiting the Distributed I/O and Data Communications Systems section of our website or downloading the “Wireless Possibilities” white paper.

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