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Rotork valve actuation selected for Australia’s giant clean LNG projects

Case Study: The three projects – Queensland Curtis LNG, Santos GLNG and Australia Pacific LNG - are developing coal seam gas in Queensland’s Surat and Bowen Basins. Hundreds of kilometres of pipelines will link the natural gas production wells on the Queensland mainland with a world-class LNG production plant under construction on Curtis Island, which will initially produce more than twenty seven million tonnes of LNG for export each year. These coal seam gas projects are centred on a clean and efficient energy source with half the carbon dioxide emissions of coal.

For the upstream mainland wellheads, HART-enabled Rotork CVA modulating electric actuators have been ordered for process valve control at an eventual total of 2000 widely distributed sites. In addition to the natural gas, CVA actuators will also control the flow on the extraction process for coal seam water. This resource will be treated for use by agricultural and industrial customers as well as supplementing domestic water supplies.

CVA actuators deliver continuous, repeatable modulating control with a programmable fail to position option. Resolution, repeatability and hysteresis performance is quoted at less than 0.1% of full scale, offering suitability for the most demanding control valve applications. Among other advantages, innovative CVA electric actuation removes the expense of installing and maintaining instrument air supplies at these remote sites, where the pressure of the gas itself is too low to provide a viable source for actuator operation. CVAs are also preferred because electric actuation eliminates the release of any environmentally harmful gas into the atmosphere during valve operations.

Nearly 1000 Rotork Skilmatic SI and EH range electro-hydraulic actuators have been ordered for control valves, shutdown valves, wellhead skids and metering skids. These self-contained actuators combine the simplicity and convenience of electrical operation with the modulating precision of hydraulic actuation and the reliability of mechanical failsafe motion. Designed to SIL3 standards for use in safety critical applications, Skilmatic actuators are also programmable for partial stroke testing, enabling valves to be tested without interrupting routine processes.

The orders for Rotork electric actuators are completed with IQ actuators for various isolating valve automation duties. All the Rotork electric actuator ranges feature advanced and user-friendly non-intrusive programming and commissioning technologies, combined with integral data logging, diagnostics and asset management capabilities.

The balance of Rotork orders on this giant project involves fluid power actuators for the pipeline and the LNG plants on Curtis Island. The majority of these are CP and GP range pneumatic actuators operating butterfly valves on LNG production lines. The actuators are customised with control packages to meet specific operating duties, including SIL2 and SIL3 applications.

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Basics of Clamp Meter by Fluke

What is a clamp meter and what can it do? What measurements can be made with a clamp meter? How do you get the most out of a clamp meter? Which clamp meter is best suited to the environment the meter will be used in? The answers to these questions can be found in this application note.

With technological advances in electrical equipment and circuits come more challenges for electricians and technicians. These advances not only require more capability in today’s test equipment, but more skills on the part of the people who use them. An electrician who has a good grounding in the fundamentals of test equipment use will be better prepared for today’s testing and troubleshooting challenges. The clamp meter is a important and common tool found in the tool boxes of electricians and technicians alike.

Click to download the Technical Article

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An Efficient Solution to Measuring CO2 in Natural Gas Applications

Natural gas mainly consists of methane (CH4 70–90 %). There are a number of other components (ethane, propane, butane, nitrogen, hydrogen sulfide and others) including carbon dioxide (CO2) which may be present in concentrations from several ppm up to 8%. Pipeline transmission legislation sets limits for the CO2 content of natural gas. Therefore, CO2 has to be measured and, if necessary, reduced by technical processes such as amine washers, polymeric membranes, or pressure swing absorbers (PSAs).

Measuring the CO2 content of natural gas can be accomplished by various means including gas chromatography and optical non-dispersive infrared measurement. Often a simpler and more cost-effective solution is the use of a process gas analyzer setup.

Methane, ethane, propane and other hydrocarbons in natural gas influence the CO2 measurement. This cross interference is low for methane (approx. 1:700), but larger for ethane (approx. 1:100) and higher hydrocarbons. If CO2 has to be measured in the percent range, the error from cross interferences by the background gases is negligible. Calibration can be performed with the mean background concentration of the natural gas components. Even calibration in nitrogen might be possible.

For ppm CO2 ranges, calibration with mixed background gases or a nitrogen background is not possible. Varying gas composition in natural gas would lead to varying errors in CO2 measurement, which are too high for ppm measurement ranges. To overcome the problem of varying background in natural gas, a special gas analyzer setup with a CO2 absorbing agent can be used. In an external sample handling system the sample gas stream is split and the CO2 in one stream is removed with a scrubber. This stream is flowing through the reference side. The other stream which still contains the CO2 is applied to the measurement side of the analyzer cell. With this configuration, variations in the background of natural gas will affect both sides of the analysis cell and will therefore be cancelled out. In the external sample handling system, the left vessel contains the CO2 absorbing material, whereas the right vessel is a blank vessel filled with glass beads to equalize the flow.

Click to read the Application Note by Emerson.

 

 

L?pning & Utbildning

Optimize Gasoline Blending with Accurate Total Sulfur and Distillation Analysis

Tight blending specifications are required to make gasoline at the most reasonable cost. On-line analysis provides crucial information to prevent product giveaway and reprocessing. Susan Harris with PAC, and Randy Ridge with Marathon Petroleum, co-presented the “Comparative On-Line Atmospheric Distillation and Total Sulfur Analysis Methods in the Gasoline Blender” paper at this year’s ISA A&D 2013 symposium. This paper presents a technology discussion for total sulfur analysis and determining distillation boiling points in the gasoline blender, including:

  • How lab and process data correlations are interpreted and best practices, including a discussion of ASTM methods
  • How tight monitoring can help the process and improve profitability
  • What issues occur when transitioning to process control
  • How to optimize sampling and specific installations

Click to download Paper from PAC

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Case Study: Turkey’s refinery chooses Rotork valve automation for Retrofit upgrade

Rotork valve actuation and two-wire digital control technology has been chosen for a major upgrade and automation programme at the Tupras Izmit refinery in Turkey.

Tupras is Turkey’s largest industrial company and leading refiner, operating four refineries of which Izmit is the largest. First opened in 1961, production at Izmit of commodities including LPG, naphtha, petrol, jet fuel, kerosene and diesel is now running at over 11 million tons a year.

More than 900 explosionproof Rotork IQ intelligent electric valve actuators will be installed in a four stage project to motorise manually operated valves on the refinery’s tank farms. Nearly 800 of the actuators will be retrofitted on existing valves whilst the balance will consist of new actuated valve packages. Many of the actuators will be factory fitted with intumescent fireproof coatings.

Click Case Study to read in detalis

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